What To Do if Your Kelly Bar Breaks During Construction

Managing a construction project involves confronting many challenges, one of which is equipment failure. A Kelly bar is a critical piece of machinery that can cause significant delays if it fails. What do you do if your Kelly bar breaks during construction? We’ll answer that question and offer practical advice to keep your project on track despite setbacks.

The Impact of a Broken Kelly Bar on a Project Timeline

A broken Kelly bar can cause drastic setbacks in the project timeline. With a basic introduction to Kelly bars for drilling rigs, you understand how essential this equipment is when laying foundations or constructing deep sewer lines.

When the Kelly bar breaks, operations stop abruptly and cause significant delays in completing critical tasks. These delays can have a ripple effect on the entire project, leading to postponed milestones, increased labor costs, and potential breaches of contract deadlines.

What To Do if Your Kelly Bar Breaks

Assess the Damage

Once you’ve identified a malfunction in your Kelly bar, the next step is to assess the damage. The most common type of damage is distortion or bending, often caused by excessive force or improper use.

Check for signs of wear on the locking system, as this can lead to failure. Assessing the damage is crucial for understanding the problem’s extent, finding repair solutions, and reducing downtime.

Deciding Between Repairing or Replacing the Kelly Bar

After assessing the damage, you need to decide whether you’ll repair or replace the Kelly bar. Consider the extent of the damage, impact on project timelines, and cost-effectiveness of each option. You could repair minor distortions or wear and tear, which could be more cost-effective than a full replacement.

However, severe damage at connection points may require you to replace the Kelly bar. Consult a professional technician or equipment manufacturer for expert advice. They will consider the need to resume operations and long-term equipment reliability.

Utilizing Backup Kelly Bars

During this period of repair or replacement, use a backup Kelly bar if available. This can reduce downtime and keep your project on schedule. If your team does not have a backup Kelly bar, consider renting one from a reputable supplier. Remember, the goal is to mitigate project delays and stay productive. This extra cost can offset potential losses from prolonged project delays.

Preventing Future Damage to Your Kelly Bar

Establish a regular maintenance schedule to prevent damage to your Kelly bar. Inspections can help you identify issues before they worsen. Understand your equipment limits, and ensure operators have the necessary training. Additionally, align the Kelly bar with the drilling bucket or auger to prevent bending. Proactive equipment care enhances its lifespan and minimizes disruptive breakdowns during construction projects.

Dealing with a broken Kelly bar during a construction project can be challenging. Now that you know what to do if your Kelly bar breaks during construction, you can minimize its impact on your project timeline and budget. Remember, it’s not just about resolving issues quickly but also preventing them. This proactive approach ensures smooth operations and the longevity of your Kelly bar.

By Casey Cartwright

Casey is a passionate copyeditor highly motivated to provide compelling SEO content in the digital marketing space. Her expertise includes a vast range of industries from highly technical, consumer, and lifestyle-based, with an emphasis on attention to detail and readability.